A car drives through a bubble screen during aerodynamic testing at Catesby tunnel

A car drives through a sheet of helium-filled soap bubbles illuminated with a laser.

Loughborough’s unique, real-world testing could lead to more efficient cars

Repeatable, real-world testing by Loughborough University could see our cars becoming more efficient.

Data picked up during testing allowed academics to measure downstream of the moving vehicle.

Data picked up during testing allowed academics to measure downstream of the moving vehicle.

It’s after a series of unique, academic-led tests took place at the East Midlands based Catesby Tunnel.

The testing used the venue’s distinctive facilities to see in further detail the features behind a vehicle’s aerodynamics – testing drag and resistance in repeatable, reliable conditions.

It’s hoped this work will give researchers further insight into how to improve a cars efficiency – whether that’s finding the optimum speed for getting the most out of your electric car battery or ensuring your vehicle’s emissions output is reduced.

The first test focused on the drag of one of the University cars and looked at the difference in pressure distribution on the back of the car.

Professor of Applied Aerodynamics, Duncan Walker says having access to the facilities at Catesby allows them to pinpoint what is having a negative impact on the car’s performance: “If we were to carry out these tests anywhere else, our results’ validity would be hampered by a series of external influences which are not in our control. Carrying out this work in Catesby’s converted railway tunnel allows us to gain more accurate results as the location allows for endless testing in repeatable conditions. 

“Electric cars are becoming more and more common, and people are anxious about how far they can go on one charge. Aerodynamics plays a key role in that because if you reduce the drag, you can go further – so that’s where our interest lies in this first round of testing.

“This data will also help with those still driving petrol cars in the fact that understanding how to improve a vehicle’s aerodynamic performance can allow us to influence positive design changes to reduce the amount of fuel we burn or how much emissions we are kicking out when driving.”

The second round of testing at Catesby saw academics team up with laser measurement technology developer, LaVision. These tests focused on establishing how a vehicle’s wake changes as its geometry is altered – for instance, a change in spoiler.

The test works by filling a certain area of the tunnel with thousands of half a millimetre sized helium-filled soap bubbles which are illuminated with a laser. The car passes through the bubbles where high-speed cameras capture how the bubbles move, therefore showcasing the air flow around the vehicle. 

Senior Lecture in Applied Fluid Mechanics, Dr Daniel Butcher, says testing in this way is really unique: “Similar testing has been around for some years but how we are using the technology is what’s distinctive. We are seeing the vehicle pass through the light sheet where, typically, you’re in a wind tunnel where the vehicle is static and the air flows over it – so that’s the key difference and the benefit of having the facilities of Catesby available to us.

“Another advantage of conducting these tests in this way comes in the form of being able to measure downstream of the moving vehicle – something that’s almost impossible to do if it’s static. It allows us to measure 10, 20, 30 car lengths after it’s passed through to ascertain what this means for when we’re on the road and around other vehicles.

“These are real-world tests, testing the real aerodynamics around a real car in real and repeatable conditions. The whole test is really a development of the measurement technique but the data we gather here is going to help us validate our research and to better understand where the sources of drag comes from. We can then share this information with vehicle manufacturers to allow them to build more efficient and aerodynamic cars.”

Notes for editors

Press release reference number: 25/23

Loughborough is one of the country’s leading universities, with an international reputation for research that matters, excellence in teaching, strong links with industry, and unrivalled achievement in sport and its underpinning academic disciplines.

It has been awarded five stars in the independent QS Stars university rating scheme and named the best university in the world for sports-related subjects in the 2024 QS World University Rankings – the eighth year running.

Loughborough is ranked 6th in The UK Complete University Guide 2025, 10th in the Guardian University League Table 2025 and 10th in the Times and Sunday Times Good University Guide 2025. 

Loughborough was also named University of the Year for Sport in the Times and Sunday Times Good University Guide 2025 - the fourth time it has been awarded the prestigious title. 

Loughborough is consistently ranked in the top twenty of UK universities in the Times Higher Education’s ‘table of tables’, and in the Research Excellence Framework (REF) 2021 over 90% of its research was rated as ‘world-leading’ or ‘internationally-excellent’. In recognition of its contribution to the sector, Loughborough has been awarded seven Queen's Anniversary Prizes.

The Loughborough University London campus is based on the Queen Elizabeth Olympic Park and offers postgraduate and executive-level education, as well as research and enterprise opportunities. It is home to influential thought leaders, pioneering researchers and creative innovators who provide students with the highest quality of teaching and the very latest in modern thinking.

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